Overview:
A growing beauty brand faced significant challenges with their previous manufacturer, including quality control issues and an inability to keep up with increasing demand. Seeking a reliable and scalable solution, they turned to us to take over and manage their manufacturing needs.
Challenge:
The client owned their formulas but faced critical gaps in the tech transfer process, resulting in inaccurate written formulations. Additionally, the previous manufacturer had not conducted stability or preservative effectiveness testing (PET), leading to visibly unstable product samples. Before transitioning to a new manufacturing setup, the formulas needed to be corrected and validated.
Our Approach:
We acted as the client’s dedicated manufacturing partner, overseeing the entire process from reformulation to production.
Our work included:
- Formula Optimization: Conducted a thorough review of the client’s existing formulas, identifying inaccuracies and making necessary adjustments to ensure product integrity.
- Stability & PET Testing: Implemented essential stability and preservative effectiveness testing to confirm long-term product safety and performance.
- Manufacturing Transition & Scale-Up: Once the formulas were optimized, we facilitated a seamless tech transfer to our trusted manufacturing partner(s), ensuring a smooth and scalable production setup.
- End-to-End Production Management: As the client’s manufacturing partner, we managed the entire production process—including sourcing, manufacturing oversight, and quality assurance—to ensure consistent, high-quality output.
Results:
- Successfully reformulated and stabilized all product formulations, eliminating previous quality concerns.
- Conducted full stability and PET testing, providing the client with verified, market-ready formulas.
- Seamlessly transitioned manufacturing to a trusted production partner, ensuring increased production capacity and quality control.
- Established a scalable, high-quality manufacturing process that supported the brand’s continued growth.
Conclusion:
By stepping in as the client’s dedicated manufacturing partner, we not only resolved their quality and production challenges but also set them up for long-term scalability and success. Our ability to manage the entire process—from formulation correction to full-scale production—ensured a smooth transition and positioned them for future growth.